How Corrugated Packaging is Made & When to Print with Corrugated Material
What is Corrugated Packaging? Corrugated packaging is a durable, cost-effective, and versatile packaging material that’s made from 3 or more
sheets of corrugated fiberboard (also known as bux board). Corrugated boxes are made from a flat material called linerboard and
a medium, which is paper that’s formed into flutes and glued between linerboard. So, what is corrugated cardboard made of
and how is it made? All three layers of paper are collected in a way that create an overall structure
that is robust. The connected arches are fantastic for supporting strong weights and the air circulating in the flutes acts
as an insulator, providing extra protection against changes in temperature. The uses of Corrugated Cardboard In addition to being used
The outer packaging widely, corrugated cardboard boxes is often used for displays. Displays made of corrugated board have the advantages
of low costs and lightweight. Moreover, one of the characteristics of corrugated cardboard is that it can be assembled from
small parts and can be destroyed into flat parts. As a result, corrugated cardboard displays can be shipped in flat,
which can save client’s freight cost significantly. On the other hand, it also has a large advertising space, which allows
to present the products in perfect way and helps to draw every customer’s eye. Corrugated vs. Cardboard What’s the difference?
As we deluxe further into corrugated packaging and its uses, it’s essential to set the scene first and talk about
the key differences between cardboard and corrugated and why it’s crucial to distinctly between the two. Cardboard is generally made
of thick paper stock or heavy paper pulp. It’s typically used for smaller product packaging and containers It can also
be used as structural support in packaging to keep items from losing their shape during transit. Corrugated boxes and cartons
are not made from the same materials. When to Use Corrugated Vs Cardboard When used in the proper circumstances, both
cardboard and corrugated cartons can be useful as packaging options. For example, cardboard is an efficient option when packaging lightweight
products such as light clothing or thinner items. Depending on the item, it should be understood that the product will
be subject to handling and that this won’t result in damage. Carefully consider if cardboard is the right shipping material
for your products. The Advantages of Corrugated Boxes for Shipping Plain and simple, corrugated cardboard boxes provide the right level
of protection for goods in transit. Shipping cartons can go through a lot from the warehouse to their final destination.
Corrugated packages are designed to survive bad weather, bumpy roads, sudden temperature changes, or rough handling all while keeping products
safely intact. Corrugated fiberboard packaging has huge advantages including unmatched protection for the product, flexibility, and different treatments based on
the need. In this situation, choosing cardboard can help you cut down on costs and bulk. Cardboard boxes can also
be used as inserts to help keep clothing or other light items folded correctly during shipping. Strength: Corrugated cardboard doesn’t
just protect your products from damage due to force. It is designed to prevent bacterial growth by resisting moisture. This
is important if the contents are going to be in storage for a long time or if the contents are
particularly impressible to harm. For example, exposure to bacteria could cause food products to spoil, but corrugated cardboard can help
keep it fresh even if shipping times are long. What Are the Main Corrugated Materials? Corrugated materials are available in
a range of thicknesses and strengths. Most corrugated materials consist of two or more facing layers with corrugated flute inserted
between them. However, single face sheet is a simple corrugated material that combines one sheet of linerboard facing with one
layer of flute and is primarily used for protective wrapping or packing. Far more common are single, double, and triple
wall corrugated materials, which together form the vast majority of corrugated boxes used today: Single Wall Board: The most common
style corrugated cardboard is manufactured in. These boxes are perfect for lightweight products and are preferred by online businesses. They
are cost effective, light and offer protection during transit. Double Wall Board: A double-wall box is made up of two
outer liners, one inner liner, and two layers of fluted paper between the layers and liners. These boxes are more
durable and can be arranged on top of each other. They are ideal solutions for a long list of storage
and transport tasks where extra protection is required. Double wall board has two layers of corrugated fluting and three liners,
making it extremely durable. Triple wall corrugated boxes: Similarly, a triple wall corrugated box will have three sections of fluting
and four layers of paperboard. Triple wall corrugated board is closer to wood crates in terms of strength, and it
can be used to cushion and support heavy and industrial products.