Everything You Need To Know About Palletizer Machine

A palletizer is a machine that automatically sorts, transfers, and stacks cases of goods or products onto a pallet; it is often found at the end of a manufacturing line. Automatic palletizing is helpful for high-volume, easy transportation. Palletizers offer load stability, accuracy, and speed of operation. They also allow for the movement of many loads at the same time. Manually stacking boxes on pallets takes time and money. It can also cause significant stress on employees. To avoid this procedure, the row-forming machine was invented in the early 1950s. On the pallet, the row-forming machine created clean rows of merchandise. Palletizing improved significantly as computers and robotics technology advanced. The machine itself might handle more of the labor and control. The range of products that palletizers could take expanded to include items like bottles, which would be difficult and inefficient to palletize by hand.

Palletizers can be fully automated or semi-automatic. The automatic palletizer is linked to a handling system that allows items and pallets to be transported to the destination location. Workers manually move pallets into place by hand or with a forklift truck in the case of a semi-automatic palletizer.

Types

There are four groups of Palletizers: robotic, low-level, high-level, and in-line palletizers. 

Robotic Palletizer (Robot Palletizer)

Automatic and semi-automatic robotic palletizers are available. They are usually between a pallet dispenser and a conveyor belt line that transports arriving items. A hydraulic robotic arm lifts the merchandise and arranges it neatly on a pallet. Although robotic palletizers can only lift one thing at a time, they are significantly faster than hand stacking and do not suffer weariness or injury.

Low-Level and High-Level Palletizers

Both versions rely on conveyors and a product-receiving area. The distinction is between low-level load products from the ground and high-level load from above. Products and packages arrive on conveyors in both scenarios, where they are continually transported to and sorted on pallets. These palletizing procedures can be automated or semi-automatic, but they are both faster than robotic palletizing.

In-Line Palletizer System

In-line systems stack whole layers of bags or boxes at once. Row stripper palletizers are in-line palletizers that arrange a row before pushing it to the side to make room for another row. The palletizer stacks row on top of rows until the pallet is full. The vacuum-head unit is another form of the in-line palletizer. Vacuum head units use air-powered suction cups to grip and hold onto objects.

What Affects the Speed of Palletizers?

Throughout manufacturing history, the objective has always been to make processes quicker and more efficient. This mindset is also present in packaging. A variety of things determines the speed of a palletizer. During the design process, you must know the product length, product per layer, and product weight.

How does a Palletizer work?

The palletizer is made of a sturdy structure on which a mechanical arm with clamps glides vertically and horizontally to carry items from a storage place, such as the end of a packing line, to the pallet. The mechanical arm travels by translating along four Cartesian axes while rotating around its vertical axis, falling to the height required for the clamps to open when grabbing and picking up the goods piled on the pallet. The palletizer follows a path determined during the design process to position the product on a standard-sized pallet or in the position specified by the palletizing scheme.

An operator establishes the criteria under which the machine must carry out its task autonomously, all at a more significant work rate than manual operations, using a touch screen panel.

Advantages of a plant with a Palletizer

Any firm that manages a significant number of pallets is a good candidate for investing in a palletizing system due to the considerable economic and organizational benefits. There are several suppliers of Palletizer machine that delivers the most advanced high level, floor level, and robotic palletizer and palletizing equipment manufacturer in the industry.

The arrangement of the items on the pallet necessitates a significant investment of time and labor, with physical and economic repercussions and a margin of error. As a result, numerous businesses of all sizes and sectors adopt palletizing systems, reaping huge benefits. More specifically:

• 70% reduction in employee costs.
• 35% reduction in management costs.
• Workplace accident reduction
• Worker protection when handling materials.
• Because there is no need for personnel monitoring, productivity increases by 30%.
• There are always specific execution timings.
• Maximum space efficiency